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Many buyers choose worm gear reducers by ratio and price alone, then find the unit underperforms or will not fit. Here are five common mistakes—and how to avoid them.
Mistake 1: Ratio Without Torque
The ratio may be correct but output torque is insufficient to drive the load. Calculate output torque = motor power × ratio × efficiency. Use ~70% efficiency, not 100%.
Mistake 2: Price Over Material
Low-cost wheels may use inferior brass that fails within months under heavy load. Choose tin bronze for heavy duty; brass is acceptable for light duty only.
Mistake 3: Ignoring Mounting Style
Reducers come in horizontal, vertical, flange, and foot-mounted configurations. Confirm mounting type and dimensions before purchase.
Mistake 4: No Heat Dissipation Plan
Continuous-duty units run hot. Without adequate cooling, oil breaks down and wear accelerates. For heavy continuous duty, choose housings with cooling fins or add a fan.
Mistake 5: Assuming Standard Units Always Fit
Standard reducers have fixed ratios and mounting dimensions. Special applications need custom design—forcing a standard unit wastes time and money.
Dezhou Xinmi Machinery calculates torque, recommends materials, and confirms mounting for your application.
